Sheet Metal & Tube Fabrication

Access advanced design and engineering services on Advanced Manufacturing Network Marketplace for Aerospace and Defense OEMS.
sheet metal overview

Top Quality Sheet Metal and Tube Fabrication

At SyncFab, we understand that in the realm of aerospace and defense, there’s no margin for error – every component must be flawless.

Our team is dedicated to perfection, leveraging US manufacturing partners with cutting-edge fabrication techniques to deliver sheet metal components that are  pivotal pieces of groundbreaking advancements in air and space.

Specialized Fabrication Processes for Optimal Results

Laser Cutting
Precision cutting for complex geometries and high accuracy.
Water Jet Cutting
Versatile cutting method for a range of materials, ideal for intricate designs without heat impact.
Bending and Forming
Advanced equipment for accurate bending and forming of metal sheets and tubes.
High-precision punching processes for detailed patterns and features.
Expert welding techniques, including TIG and MIG, for strong and durable joins.
Tube Bending and Fabrication
Precise tube bending services for complex shapes and applications.

High-Grade Materials for Aerospace and Defense Applications


Aluminum Alloys

Lightweight and strong, ideal for aircraft structures. Popular grades include:

  • Aluminum 2024: High strength and fatigue resistant
  • Aluminum 7075: High strength
  • Aluminum 6061: Versatile with good corrosion resistance
  • Aluminum 5052: Good resistance to marine atmospheres and saltwater
  • Aluminum 5083: Highly resistant to seawater
stainless stell

Stainless Steel

Durable and corrosion-resistant, suitable for critical components. Popular grades include:

  • Stainless Steel 304/304L: Corrosion resistant and versatile
  • Stainless Steel 316/316L: Enhanced corrosion resistance against chlorides
  • Stainless Steel 17-4 PH: High strength and corrosion resistance
  • Stainless Steel 321: Preferred for high-temperature applications
  • Stainless Steel 15-5 PH: Excellent combination of strength and corrosion resistance


Exceptional strength-to-weight ratio for high-performance parts. Popular grades include:

  • Titanium Grade 5 (Ti-6Al-4V): High strength, light weight, and excellent corrosion resistance
  • Titanium Grade 2: Excellent corrosion resistance and strength-to-weight ratio
  • Titanium Grade 9 (Ti-3Al-2.5V): High strength and corrosion resistance
  • Titanium Grade 23 (Ti-6Al-4V ELI): Similar to Grade 5 but with extra low interstitials
  • Stainless Steel 15-5 PH: Excellent combination of strength and corrosion resistance


Heat and corrosion-resistant, perfect for extreme environments. Popular grades include:

  • Inconel 718: High strength and corrosion resistance
  • Inconel 625: High strength, outstanding fabricability, and excellent corrosion resistance
  • Inconel 600: Good oxidation and corrosion resistance at high temperatures
  • Inconel 601: Good High-temperature strength
brass copper

Brass and Copper:

Used for specific applications requiring their conductive properties. Popular grades include:

  • Naval Brass (C46400): High corrosion resistance
  • Free Machining Brass (C36000): Excellent machinability
  • Cartridge Brass (C26000): High Strength
  • Copper-Nickel (C70600, C71500): Known for its corrosion resistance in saltwater

Advanced Finishing Techniques for Enhanced Performance



For aluminum parts, providing corrosion resistance and surface hardening.
powder coating

Powder Coating

Durable and protective layer for a variety of metal surfaces.
Chem Film Chromate Conversion

Chem Film (Chromate Conversion Coating)

Corrosion resistance and paint adhesion for aluminum.
Passivation image


For stainless steel, to remove surface contaminants and enhance corrosion resistance.

Polishing and Brushing

Achieving desired surface aesthetics while maintaining material integrity.

Use Case

Multi-Axis Machining for Ultra-High Vacuum Technology

SyncFab quickly identified and connected local supplier specializing in multi-axis machining and experienced in working with 304 Stainless Steel.

Commitment to Quality

Our expertise in handling government and military-spec finishes ensures that every component we deliver is ready to meet the challenges of both air and space.