EBW Electron Beam Welding Services
Electron Beam Welding Services for precision components specializing in complex jobs & high production runs. Great for aerospace, defense, automotive, medical, and electronics industries.
- Lead times from 5 business days
- Quotes for up to 10,000 parts
- 50+ metals and plastics, 20+ surface finishes
- Rapid prototyping and full-scale production
- Tolerances down to ±.0008’’ (0.020 mm)
- AS9100, IATF 16949, ISO 13485, IAO 9001
Accelerate Your Production Lead Times
Source Complex Production Capabilities For Your Toughest Parts
Instantly access the production capacity of thousands of manufacturers with wide-ranging capabilities and certifications across the US and Europe. From your desktop. Strict NDA agreements with our network protect privacy.
Production Schedule To Meet Your Lead Time
Get lead times and pricing in a matter of clicks. SyncFab puts Data Science to work for you so you can easily choose the optimal price/lead time option for your project. Compatible with most drawing files.
Quality Guaranteed
We are ITAR registered and offer CoCs, material certifications, finishing certs, inspection reports, and hardware certs with a fully vetted network of qualified suppliers to meet all your certification requirements ISO 9001:2015, AS9100D, IATF 16949, ISO 13485 and more.
CNC Materials
Available Aluminum Varieties:
- Aluminum 5052
- Aluminum 7075
- Aluminum 7075-T6
- Aluminum 6063-T5
- Aluminum 7050-T7451
- Aluminum MIC-6
- Aluminum 6061-T6
- Aluminum 2024-T3
Available Brass/bronze Varieties:
- Bronze C903
- Bronze C905
- Bronze C907
- Bronze C916
- Bronze C862
- Bronze C863
- Bronze C864
- Bronze C865
- Bronze C867
- Bronze C932
- Bronze C934
- Bronze C935
- Bronze C936
- Bronze C937
- Bronze C938
Available Copper Varieties:
- Copper 101
- Copper 110
- Copper 122
- Copper 145
- Copper 147
- Copper 172
- Copper 182
Available Plastic Varieties:
- Acrylonitrile Butadiene Styrene (ABS
- Acrylic (PMMA)
- Nylon
- Polylactide (PLA)
- Polycarbonate (PC)
- Polyether Ether Ketone (PEEK)
- Polyethylene (PE)
- Polyurethane (PU)
- Polyvinyl Chloride (PVC)
- Teflon (PTFE)
Available Steel Varieties:
- EDT150
- 41L40
- 86L20
- 4130
- 4140
- A36, A529-50
- A311, A366
- A513, A514
- A569, A572
- A588, A606
- A-2, A-6, D-2
- DC-53, G2
- L-6, M-2, M-4
- O-1, O-6, P-20
- S-5, W-1, H-13
- N50, N60, 13-8
- 5-5, 17-4, 201
- 302, 303, 304
- 304L, 316, 316L
- 321, 347, 410
Available Titanium Varieties:
- Titanium 6AL-4V
- Titanium 6AL-4V ELI
Zinc
CNC Finishes
(Type II & Type III)
Applications for EBW Electron Beam Welding
OEMs can slash procurement time and costs for precision parts with a supplier network secured by blockchain for anti-counterfeit, recalls and more.
Tooling Parts
Because CNC can be applied
to virtually any material, it is
perfect for rapid tooling, i.e.,
creating fixtures or molds.
NPI Prototyping Parts
The range of materials available,
low cost per unit, and speed of
production makes CNC a great
option for prototyping.
Production Parts
High-quality finish, vast material
options and precise tolerances
have made CNC a favorable
technology for end-use parts.
EBW Electron Beam Welding for Industrial Applications
Manufacturers producing complex, critical, and precision products rely on (EBW) Electron Beam Welding capabilities to deliver the parts needed at the highest quality, greatest speed, and best comparable price.
Working with experienced and certified (EBW) Electron Beam Welding shops provides a wide range of manufacturers, in avariety of industries, with the high-quality components required.
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Space
Aerospace & Defense
Automotive
Oil & Gas
Maritime
Medical
What is Electron Beam Welding?
Electron Beam Welding is a fusion welding process in that the mechanism of welding is to join two or more pieces of metal by local melting, which results in coalescence. Filler metal and base metal, or more likely, base metal only may be melted together to produce a joint.
The heat required for welding is produced by the bombardment of the work by a dense beam of high velocity electrons. That is, the electron beam is directed upon the area to be fused, and the electrons upon striking the surface of the metal give up their kinetic energy almost completely in the form of heat energy.
EB Welding Process
Electron Beam Welding is also widely used to perform welds on a variety of dissimilar metals combinations such as carbon Steel to Bronze, Aluminum to Silver, Copper to Inconel, just to name a few.
Electron Beam Welding is typically performed by manipulating the work piece under a stationary stream of electrons. Tooling is critical to the success of the welding process as part repeatability and accuracy is very important.
Electron Beam Welding vs. Laser Welding
Electron Beam Welding may be considered a similar process to Laser Welding, except that electrons are focused instead of photons in the case of lasers. The advantage of using an Electron Beam is that the beam does not tend to diverge as laser beams do when they contact the work piece this allows for deeper penetration with equivalent energy offering less part distortion.
Electron Beam Welding in a vacuum offers a pure welding environment ideal for applications with stringent sub-surface inspection criteria as most laser welding is done in atmosphere with the assistance of an inert gas used as shielding.
Learn more about our other capabilities
CNC Machining
Sheet Metal
3D Printing
Molding
Casting
Get precision manufactured parts, faster and cheaper.
OEMs can slash procurement time and costs for precision parts with a supplier network secured by blockchain for anti-counterfeit, recalls and more.
